What We Improve In Your Factory

Quality

Scrap goes up, but no one knows why. Engineers dig through files and logs, trying to connect the dots.

Challenge to solve

  • 80% of scrap is produced during one day of production
  • High cost and delays in delivery

  • Long time between production and discovery
  • Information about the solution was not recorded for future events

Current methods and tools

Data are stored in Excel spreadsheets, manually exported from the machine, the quality management system, and the material supplier.

Identification of the root cause is done manually, and, in fact, it is always the same process of gathering data and exchanging emails among at least 5 people using different systems.

our solution

Analytics

We deliver a unified data space, where all existing databases are aggregated together. We synchronise the data with the same time stamp, and we provide the format, which is designed for particle foam production.

We also offer an edge gateway (local industrial PC) which connects all machines, systems and sensors existing in the plant. Our gateway passes strict cybersecurity procedures and offers the highest standards for data security.

Aggregated and synchronised data allows users to understand in which moments energy losses occur and take corrective actions to eliminate those losses, which results in annual savings easily reaching six-digit numbers.