Data exists, but it's scattered across systems, shifts and departments. Reconstructing what happened takes longer than fixing it.
Manufacturers work with tolerances for variations. "Good enough" quality limits exist because tighter control is expensive and demanding.
Machine process controls have set up limits for all critical parameters. However, those parameters do not have a direct link to quality attributes, so when any parameter drifts out of the limit, regardless of the impact on the quality, the system sends thousands of alerts every day, which dilutes attention when something important changes.
Analytics automatically links process parameters and process KPIs with quality attributes of moulded parts (patent-pending solution).
It detects which parameters have an impact on which quality attribute, and the system sends the alert only when parameters impacting quality directly are drifting out of limits.
Analytics provides full traceability of production conditions and the impact on the quality of moulded parts.
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